SunPhton Robert BU
SunPhoton Dh Series AI Welding Robert
DIHAI AI Vision No-Teach Intelligent Welding Robot
DIHAI-W160 & DIHAI-W220 For Steel Structure, Shipyard & Offshore Heavy Plate Welding
Company Overview
DIHAI (Nanjing DIHAI) is a high-tech developer & manufacturer of AI autonomous welding robotic systems. Our core innovation: 3D laser vision + native AI multi-layer multi-pass welding algorithm. No robot teaching, no CAD drawing required. Scan workpiece → auto generate weld path → start welding. Specially built for non-standard thick plate workpieces in steel fabrication, shipbuilding and offshore industry.
Two product lines: DIHAI-W160: Steel Structure workstation DIHAI-W220: Heavy-duty workstation for Ship & Offshore
DIHAI-W160 | Intelligent Welding Workstation for Steel Structure
Main Application
H-beam, box column, steel box girder, pipe truss, gusset plate connection. Workpiece thickness: 8 ~ 40 mm Typical users: Steel fabrication factories, bridge steel workshops, prefab steel plants.
Core Features
✅ No-teach & CAD-free: One-click 3D laser scanning, automatic weld path planning
✅ Native AI multi-layer & multi-pass welding algorithm
✅ Integrated 6-axis industrial robot + 3D line laser vision + MAG/CO₂ welding power source
✅ Preloaded steel structure welding process library
✅ Real-time seam tracking & weld deviation correction
✅ IP54 protection grade, stable for factory workshop environment
✅ Offline simulation + on-site quick workpiece scan ✅ Cloud welding data logging & quality monitoring (optional)
Technical Specifications
|
Item
|
Parameter
|
| Model |
DIHAI-W160 |
| Robot Arm |
6-axis articulated robot, 1.6m reach |
| Welding Process |
MAG / CO₂ gas shielded welding |
| Workpiece Thickness |
8 ~ 40 mm |
| Vision |
High-precision 3D laser vision scanner |
| Cooling |
Air cooling |
| Protection Class |
IP54 |
| Input Power |
380V ±10%, 50/60Hz, 3-phase |
| Operation Temp. |
0℃ ~ +45℃ |
| Warranty |
2-year full system warranty; 3-year warranty for core vision controller |
| Communication |
Ethernet / Wi-Fi, Cloud platform interface |
Package Includes
- 6-axis robot arm & robot controller
- 3D laser vision scanning system
- Integrated welding power source & wire feeder
- HMI touchscreen control panel
- Pre-installed steel structure AI welding software & process library
- Operation manual, calibration tool set, standard spare parts
Optional Upgrade
|
Optional Module
|
|
Description
|
| Cloud Welding Traceability Platform |
|
Real-time weld data collection, quality report, remote monitoring |
| WPQR Welding Procedure Qualification Package |
|
Welding qualification document for project tender |
DIHAI-W220 | Heavy-Duty Intelligent Welding Workstation for Ship & Offshore
Main Application
Ship sub-assembly, hull block, offshore jacket, marine platform heavy components. Workpiece thickness: 10 ~ 70 mm Typical users: Shipyards, ship repair yards, offshore fabrication yards.
Core Features
✅ No-teach & CAD-free: 3D scan heavy thick plate, auto multi-layer multi-pass path generation
✅ Optimized for FCAW flux-cored wire thick plate welding for marine standard
✅ 2.2m long-reach heavy payload 6-axis robot
✅ Preloaded marine & offshore welding process library
✅ Support CCS / ABS WPQR welding procedure qualification
✅ Optional magnetic mobile rail base for cabin & hull segmented welding
✅ Seam tracking, real-time adaptive weld parameter adjustment
✅ IP54 heavy workshop protection
Technical Specifications
|
Item
|
Parameter
|
| Model |
DIHAI-W220 |
| Robot Arm |
6-axis heavy-duty robot, 2.2m reach |
| Welding Process |
FCAW flux-cored wire / MAG / CO₂ |
| Workpiece Thickness |
10 ~70 mm |
| Vision |
High-precision 3D line laser vision scanner, anti-spatter optical design |
| Cooling |
Air cooling |
| Protection Class |
IP54 |
| Input Power |
380V ±10%, 50/60Hz, 3-phase |
| Operation Temp. |
0℃ ~ +45℃ |
| Warranty |
2-year full system warranty; 3-year warranty for core vision controller |
| Cert Readiness |
Support CCS / ABS WPQR certification package |
| Communication |
Ethernet / Wi-Fi, Cloud platform interface |
Package Includes
- 2.2m heavy-duty 6-axis robot arm & controller
- Anti-spatter 3D laser vision system
- Marine grade welding power source & wire feeder
- HMI touchscreen panel
- AI welding software + marine thick plate process library
- Operation manual, calibration kit, standard spare parts
Optional Upgrade
|
Optional Module
|
|
Description
|
| Magnetic Mobile Rail Base |
|
Mobile robot base for ship cabin & hull block welding |
| Cloud Welding Traceability Platform |
|
Weld data recording, quality traceability & remote access |
| CCS/ABS WPQR Qualification Package |
|
Full marine welding procedure qualification documentation |
| CE / AWS Certification Package |
On quotation |
Cert package for EU & North American market access |
Key Competitive Advantages
- No teaching, no CAD drawing: Biggest advantage vs FANUC/Yaskawa/KUKA traditional teach-playback robots, cut changeover time dramatically for non-standard workpieces.
- Native AI thick plate multi-layer multi-pass algorithm, specially optimized for ship & offshore heavy welding. Most AI welding competitors only support thin simple steel.
- All-in-one integrated system, easy deployment on existing workshop floor.
- Strong price advantage vs European & Japanese heavy welding robotic systems, shorter ROI for end users (12~20 months).
- White-label / OEM branding available for qualified overseas exclusive agents.
- Flexible after-sales cooperation model: local service handled by agent + DIHAI remote engineering support.
Target Customers & Partners
End users: Steel fabricators, shipyards, offshore construction workshops, bridge steel manufacturers.
Partner type: Exclusive regional agents, ship / steel automation system integrators, offshore EPC contractors.
Contact Information
SunPhoton Robert BU
WhatsApp / WeChat: +86 15961718848 Website: www.pvsolarpowersystem.com
Address: Room 305, No.278, Pengping East Road (Nearby Tesla GigaFactory), LingangPort, China
Your message must be between 20-3,000 characters!
