Hot Offer SunPhoton HC Series Multi Joint 4-6 Axis Robots for industry Applications

SunPhoton‑HC Series Robot Product Brochure

Table of Content

1. Company Profile
2. Core Technical Advantages
3. Solutions & Product Matrix  3.1 Injection‑Molding Robot Controller  3.2 Stamping Automation Drive‑Control‑All‑in‑One Solution  3.3 CNC / Gantry Robot Machine Tending Solution  3.4 SCARA 4‑Axis Horizontal Robot Applications  3.5 General‑Purpose Multi‑Joint 6‑Axis Robot Solution
4. Reference Customer Cases
5. Hardware Specifications Overview
6. Communication & Software Capability
7. Safety Features
8. Contact Information

1. Company Profile

SunPhoton‑HC series focuses on R&D and manufacturing of domestic‑made industrial robot motion controllers and drive‑control‑all‑in‑one systems. We devote ourselves to injection molding, metal stamping, CNC machine automation, SCARA and multi‑joint robot industries. We deliver cost‑effective full‑set automation control solutions for manufacturing industry.

Our products have obtained CE certification for global export. Adopting dual‑core DSP+FPGA hardware architecture, our system delivers fast response, high‑precision motion control, abundant process packages and user‑friendly teaching programming. It helps manufacturers cut operational cost, reduce manual dependency and realize intelligent production‑line upgrade.

2. Core Technical Advantages

1. Dual‑core DSP+FPGA Architecture System response time: 62.5 μs; motion positioning accuracy up to 0.01 mm. Balancing high‑speed running, positioning accuracy and mechanical stability.
2. Integrated Drive‑Control‑All‑in‑One Design Controller and servo driver integrated inside one unit, reduce cabinet wiring and hardware cost. Motor power range:100W‑1800W.
3. Rich Industrial Bus Support EtherCAT, CAN bus, Modbus‑TCP, Modbus‑RTU, MQTT. Seamless connection with MES and CNC host; multi‑robot synchronous interconnection.
4. Industry‑Specific Pre‑built Process Packages Built‑in templates for injection‑molding, stamping, palletizing, dispensing, screw tightening, soldering & spraying. Quick commissioning via teaching pendant without complex coding.
5. Comprehensive Safety Protection Collision detection, overload protection, emergency stop, soft limit; alarm history log; U‑disk parameter backup & firmware upgrade.
6. User‑Friendly HMI Bilingual teaching pendant (Chinese / English); drag‑and‑teach trajectory planning. Field technicians can master commissioning rapidly.

3. Solutions & Product Matrix

3.1 Injection‑Molding Robot Controller

[IMAGE PLACEHOLDER‑01: Production‑site photo for injection‑molding robot]

Industry Pain Point: Traditional manipulators struggle to balance speed & precision during high‑speed part removal. Long pick‑and‑place cycle restricts overall output; high‑temperature mold cavity causes defective plastic parts.

SunPhoton‑HC robot controllers are compatible with swing‑arm, 3‑axis,5‑axis,6‑axis injection‑molding robots. Trajectory‑optimized algorithm shortens pick‑and‑place cycle time.

Reference Case — Shangfa Factory ‑ For phone‑case injection line: single‑cycle part‑removal time reduced to 0.8 s, productivity +30%. ‑ Automotive bumper 6‑axis solution: cycle time reduced from 12 s to 8.5 s, annual capacity increased by ~35%. ‑ Position‑error‑related defect rate dropped from 1.2% to 0.3%. ‑ Annual power‑saving: ~8,000 kWh per machine unit. ‑ Equipment failure rate reduced by 60% year‑on‑year, lower maintenance expense.

Key Values

✅ Shorten molding cycle & improve hourly throughput

✅ Reduce high‑temperature material residence inside mould, enhance product yield ✅ Lower total power consumption

✅ IO expansion board connects injection machines & automatic assembly lines, minimize manual intervention.

3.2 Stamping Automation Drive‑Control‑All‑in‑One Solution

[IMAGE PLACEHOLDER‑02: Stamping‑line photo; drive‑control‑all‑in‑one hardware photo]

Fit for 2D stamping press, swing‑arm manipulator, 4/5‑axis swing‑arm robot, 4‑axis joint stamping robot. ‑ Support axis configuration:2‑8 axes. Multi‑robot interconnection over CAN bus, simple wiring and strong anti‑interference performance. ‑ Pre‑loaded stamping process package: part flipping, scrap knocking, side‑hanging, stacking functions. ‑ Store up to thousands of mould programs; alarm log & modification traceability for production‑line audit.

Application: Hardware sheet‑metal, household‑appliance panel. Replace human operators for repetitive & hazardous stamping stations; stabilize output & processing quality.

3.3 CNC / Gantry Robot Machine‑Tending Solution

[IMAGE PLACEHOLDER‑03: 1‑to‑2 gantry‑robot layout drawing, electrical cabinet photo]

For CNC lathe & machining‑center automatic loading/unloading. Model SunPhoton‑HC‑L3 3‑axis gantry drive‑control‑all‑in‑one controller supports 1‑to‑1 / 1‑to‑2 setup: one robot serves one or two CNC machines.

Complete solution includes drive‑control cabinet, lifting material silo & conveyor belt. ‑ Real‑world case: A Chinese fluid‑connector manufacturer deployed gantry robot with HC controller, achieving fully‑automatic “raw‑material‑in‑finished‑part‑out” workflow.  One operator can supervise 12‑16 machines (previously only 2‑4). Overall production efficiency raised by 3‑4 times, cutting human‑caused scrap loss. ‑ Multiple stacking modes supported: 3‑point pallet,4‑point pallet, pyramid stacking. ‑ Pre‑calculated safety zone to avoid collision; isolated IO, filter & leakage‑protection; oil‑proof cable outlet for oily machine‑shop environment.

3.4 SCARA 4‑Axis Horizontal Robot Applications

[IMAGE PLACEHOLDER‑04: SCARA robot for dispensing, screw‑tightening, soldering & sorting]

SunPhoton‑HC SCARA robot controller can work with vision module for vision calibration & conveyor tracking.

1. Dispensing: Dynamic dispensing on assembly line; key‑point trajectory generation for uniform glue output.
2. Screw‑Tightening: Vision screw‑hole recognition, paired with servo electric screwdriver for high‑speed assembly.
3. Soldering: Simulate fine manual soldering motion, reduce cold‑joint & missing‑soldering defects.
4. Packing & Sorting: Vision‑following dynamic picking for sorting & box‑packing tasks.

3.5 General‑Purpose Multi‑Joint 6‑Axis Robot Solution

[IMAGE PLACEHOLDER‑05: Multi‑joint robot for welding, spraying, palletizing, stamping handling, dispensing]

HC 6‑axis joint robot controller works with various multi‑joint robotic arms. Support linear interpolation, circular interpolation, look‑ahead smooth trajectory planning.

Typical Applications: ‑ Welding: seam‑tracking & continuous‑path welding ‑ Spraying: auto‑parts automatic coating ‑ Palletizing: dedicated palletizing process package for warehouse logistics ‑ Stamping material handling, dispensing & packaging handling for complex spatial trajectories.

4. Reference Customer Case Summary

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5. Hardware Specifications Overview

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6. Communication & Software Capability

‑ Industrial Field‑bus: EtherCAT / CANopen / CAN ‑ Ethernet Protocol: Modbus‑TCP, MQTT for MES / host‑PC connection ‑ Serial Port: Modbus‑RTU ‑ Programming Mode: On‑site teaching programming; process template calling; offline program import supported.

7. Safety Features

‑ Hardware E‑stop circuit + software collision‑detection algorithm ‑ Over‑current, overload & earth‑leakage protection ‑ Soft‑limit & pre‑calculated safety work‑zone to prevent mechanical collision ‑ Complete alarm log & error‑code for maintenance troubleshooting ‑ Multi‑level user permission management

8. Contact Information

SunPhoton Robert BU WhatsApp: +86 15961718848 Website: www.pvsolarpowersystem.com

Address: Room 305,No.278, Pengping East Road (Nearby Tesla GigaFactory),LingangPort, China